ISO 9001 CERTIFIED  ·  CONSULTANT APPROVED  ·  EXPORTING SINCE 2005
Commissioned exhaust and scrubbing installation
INDUSTRIES

Built for plants where
corrosion is the process.

Multiple industry families and many sub-sectors, across India and several countries abroad. Here is what we build for each, and the kind of work we have done there.

API PLANT · TELANGANA
Multiple
Industry families served
Many
Sub-sectors within them
Pan-India
Installations across the country
10+
Countries with our equipment
AT A GLANCE

Every family we build for.

If your plant sits in one of these, we have almost certainly built for a plant like it. Each family is covered in detail below.
01 Pharmaceuticals & life sciences
API and bulk drugs
Finished formulations
Pharmaceutical intermediates
Biotech and fermentation
Vitamins and nutraceuticals
Contract manufacturing (CDMO)
02 Chemicals & agrochemicals
Specialty and fine chemicals
Fluorochemicals
Agrochemicals and crop protection
Dyes and dye intermediates
Rubber and polymer additives
Silicones
Personal care ingredients
Organic and inorganic chemicals
Metal chlorides
03 Metals, cables & batteries
Steel and stainless pickling
Steel melt shops and induction furnaces
DRI and bulk material handling
Non-ferrous smelting
Lead-acid batteries
Power and optical fibre cables
04 Coatings, finishing & electrochemical
Paints and coatings
Pigments
Electroplating
Anodising
Etching and imaging plates
Gravure and printing cylinders
Electrochemical and electrode manufacturing
05 Solar PV & semiconductor manufacturing
Solar cell manufacturing (TOPCon, HJT)
Wafer and ingot processing
Semiconductor wafer fabs
Advanced packaging and test
Chemical storage and delivery
Ultra-pure and DI water systems
Chemical waste neutralisation
06 Public sector, utilities & allied process
Nuclear fuel and research
Water, wastewater and high-purity water treatment
Viscose and man-made fibre
Food processing
Paper and packaging
Auto ancillary and rubber products
Laboratories and R&D
pharmaceuticals and life sciences installation
01 — PHARMACEUTICALS & LIFE SCIENCES

Acid fume, solvent vapour and powder, captured at source.

Glass-lined reactor vents, chlorination and acid work-up, solvent handling and powder charging. Duties are intermittent, multi-product and regularly inspected, so systems are sized for the worst batch rather than the average one.

SUB-SECTORS WE SERVE
API and bulk drugs Finished formulations Pharmaceutical intermediates Biotech and fermentation Vitamins and nutraceuticals Contract manufacturing (CDMO)
WHAT WE TYPICALLY SUPPLY
Packed bed scrubbers for reactor vents
Local exhaust ventilation with activated carbon
FRP blowers and ducting
Acid and solvent storage tanks
REFERENCE WORK
Acid fume extraction from glass-lined reactors at an API plant in Punjab, and a turnkey local exhaust system for a pharmaceutical manufacturer in Bangladesh.
02 — CHEMICALS & AGROCHEMICALS

HCl, Cl₂, HF and NH₃ from plants that change product every month.

Chlorination, fluorination, nitration and amination leave scrubber duties that shift with every campaign. The design has to cover the whole envelope, and the resin has to survive the worst of it.

SUB-SECTORS WE SERVE
Specialty and fine chemicals Fluorochemicals Agrochemicals and crop protection Dyes and dye intermediates Rubber and polymer additives Silicones Personal care ingredients Organic and inorganic chemicals Metal chlorides
WHAT WE TYPICALLY SUPPLY
Multi-stage packed bed scrubbers
Dual-laminate storage and process tanks
PVDF/FRP reactors and vessels
FRVE blowers for aggressive fume
REFERENCE WORK
Packed bed scrubbers across seven multi-purpose plants for a fluorochemicals producer, and 42,500 and 35,750 CMH two-stage systems for a metal chlorides manufacturer.
chemicals and agrochemicals installation
metals, cables and batteries installation
03 — METALS, CABLES & BATTERIES

Pickling fume, acid mist and furnace dust, at steel-plant scale.

Pickling lines, smelters, battery plants and induction furnaces generate high volumes of corrosive or abrasive exhaust. Scale matters here: our largest exhaust installation is 875,000 CMH for a steel melting shop.

SUB-SECTORS WE SERVE
Steel and stainless pickling Steel melt shops and induction furnaces DRI and bulk material handling Non-ferrous smelting Lead-acid batteries Power and optical fibre cables
WHAT WE TYPICALLY SUPPLY
Push-pull pickling line exhaust
H₂SO₄ mist removal
Induction furnace dust collection
PPH pickling and process tanks
REFERENCE WORK
Two-stage packed bed scrubbing at a non-ferrous smelter, 62,500 CMH sulphuric acid mist removal at a battery plant, and dust collection for steel and DRI plants in the UAE.
04 — COATINGS, FINISHING & ELECTROCHEMICAL

Etching, plating and electrochemical lines, and the flue gas behind them.

Surface finishing and electrochemical lines run acid and alkaline baths side by side, and pigment plants add flue gas desulphurisation to the list. Each bath has its own chemistry and its own capture problem.

SUB-SECTORS WE SERVE
Paints and coatings Pigments Electroplating Anodising Etching and imaging plates Gravure and printing cylinders Electrochemical and electrode manufacturing
WHAT WE TYPICALLY SUPPLY
Acid and alkaline line exhaust
Flue gas desulphurisation
PPH thick-panelled process tanks
Blowers and ducting
REFERENCE WORK
A 165,000 Am³/h flue gas desulphurisation system for a pigments plant in Gujarat, and 75,000 CMH etching exhaust for an electrode manufacturer in Goa.
coatings, finishing and electrochemical installation
solar pv and semiconductor manufacturing installation
05 — SOLAR PV & SEMICONDUCTOR MANUFACTURING

Segregated acid, fluoride and solvent exhaust for cell lines and fabs.

Solar cell and semiconductor plants split their process exhaust by chemistry — acid and alkali, fluoride, solvent and particulate each to its own abatement train, with a thermal oxidiser where organics demand it. Every stream runs continuously, and downtime is measured against gigawatt-scale output.

SUB-SECTORS WE SERVE
Solar cell manufacturing (TOPCon, HJT) Wafer and ingot processing Semiconductor wafer fabs Advanced packaging and test Chemical storage and delivery Ultra-pure and DI water systems Chemical waste neutralisation
WHAT WE TYPICALLY SUPPLY
HF, acid and alkali wet scrubbers
VOC and solvent scrubbing trains
Segregated FRP and PP process exhaust ducting
ID fans, stacks and scrubber circulation tanks
REFERENCE WORK
Capability built on decades of HF, acid and solvent scrubbing in fluorochemicals and electrochemical plants. [First solar and semiconductor reference to be added.]
06 — PUBLIC SECTOR, UTILITIES & ALLIED PROCESS

High-integrity exhaust, and the process industries next door.

Nuclear and research facilities need equipment engineered, inspected and documented well above typical industrial practice. The same discipline carries into water treatment packages, fibre plants and food processing.

SUB-SECTORS WE SERVE
Nuclear fuel and research Water, wastewater and high-purity water treatment Viscose and man-made fibre Food processing Paper and packaging Auto ancillary and rubber products Laboratories and R&D
WHAT WE TYPICALLY SUPPLY
Exhaust stacks and pickling exhaust
Storage tanks for treatment chemicals
Blower and tank packages
Documented QA and stage inspection
REFERENCE WORK
A Ø 3,000 × 50,000 mm FRP exhaust stack and twin 27,000 CMH pickling and de-jacketing exhaust for a public-sector nuclear facility.
public sector, utilities and allied process installation
BY APPLICATION

Or start from what you need to remove.

Each of these becomes its own page at launch. They are the queries buyers actually type into Google, and the fastest route to ranking.
HCl fume scrubbing Cl₂ scrubbing NH₃ scrubbing HF scrubbing SO₂ and flue gas desulphurisation H₂SO₄ mist removal NOx scrubbing H₂S and odour control Solvent vapour and VOC Reactor vent scrubbing Pickling line exhaust Plating and anodising exhaust Etching line exhaust Induction furnace fume Powder handling dust Battery formation fume Acid and alkali storage Treatment chemical storage
YOUR PLANT

Tell us the sector and the problem.

We will point you to the closest reference installation and an engineer who has built one.

ENQUIRY

Pick the equipment. We will send you the data sheet.

Choose the equipment you need. We will take three details, then send you the enquiry data sheet for that product — the one our engineers use to size and quote.

+91 22 4970 9140 · WhatsApp an engineer
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Bhavi Plast
Bhavi Plast

FRP and dual-laminate process equipment, engineered, built, installed and maintained under one contract. Established 1977.

EQUIPMENT
COMPANY
APPLICATIONS
HCl fume scrubbing
Cl₂ and NH₃ scrubbing
H₂SO₄ mist removal
Flue gas desulphurisation
Pickling line exhaust
Solar PV and semiconductor exhaust
CONTACT
603 Dev Corpora, Cadbury Junction,
Khopat, Thane (W) 400 601
Maharashtra, India

Plant — Mankoli, Bhiwandi
+91 22 4970 9140
mb@bhaviplast.com / jm@bhaviplast.com
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